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How LA’s Beauty Brands Found Positive LoopHoles in an Imperfect Recycling System
Andrea Clemett
Andrea Clemett works with dot.LA's social production team. A Los Angeles native, Andrea previously worked as a staff writer for the San Clemente Times where she focused on new businesses and green issues. When she's not chasing stories, she can be found chasing swells along the California coast.
It's no coincidence wellness brands often build momentum on the West Coast. The combination of pristine coastlines and the city breeds an infectious admiration for the environment and an ecosystem for sustainable businesses to thrive.
The irony, of course, is that the beauty industry generates 120 billion units of packaging every year globally—most of which are not truly recyclable. But last year, California toughened the state's recycling system by cracking down on plastic pollution and requiring businesses to recycle at least 30% of packaging by 2028.
That presents a major obstacle for the beauty industry where most products — lipsticks, lotions, eyeshadow cases and plastic tubes — typically drop through the screen in a municipal recycling facility and end up in landfills and the ocean, says Wende Zomnir, co-founder of Caliray, a Newport Beach-based personal care startup.
In other words, the developing trend of curbside recycling infrastructure, where consumers return their empty containers back to the store, has yet to address its inability to process smaller materials. And the waste missed in these facilities contributes to over 40 million tons of garbage generated by Californians annually.
"We're exploring all kinds of options in terms of sustainable materials, and when we find what we like, we roll with it. And we'll try something else next time because all of this stuff is so new," Zomnir told dot. L.A. "The goal is to get this brand to a size where we're starting to make sustainability a real part of the conversation because people say they care about it. But until it's like front and center and a thing, you're not going to get momentum from other brands. There's just not going to be the pressure."
Although some of Caliray’s products cannot be recycled curbside due to their small size, they are eligible for processing through a third-party packaging collection program called PACT Collective based in San Francisco. The nonprofit organization accepts hard-to-recycle items produced by the beauty industry.
The PACT facility documents and sorts each container for secondary use of the material, and what’s left over, gets incinerated. The company acknowledges its eventual goal to phase out reliance on specialty programs and develop new methods for curbside packaging or reuse.
PACT has a handful of drop-off receptacles with Los Angeles partners, mail-back programs with participating members or consumers can ship directly to the company by paying $8 for a return envelope.
Jenna Dover, the co-founder of Caliray, describes herself as a design junkie who intentionally creates products that will be recycled or downsized. Through Caliray’s website, consumers can buy a prepaid shipping label and mail their empty beauty containers to PACT, she adds.
But even as third-party vendors have gained traction with industry professionals, consumers are still in the education stage of understanding the complexities of packaging materials and beauty waste, Zomnir says. Though she anticipates waste will get to a tipping point where consumers get into the routine of sending away their beauty packaging, they’re not there yet.
To that end, Victor Casale, co-founder and president of PACT Collective says that brands are beginning to look at sustainability downstream of the product's end cycle rather than focusing on the upstream of development like natural sourcing, ingredients toxicity, and the absence of child labor or animal testing, Casale says.
“My personal feeling is we should not be competing on sustainability. We should be sharing systems on sustainability initiatives,” Casale adds. “We have found at PACT that our program is best suited for startups and indie brands because they generally can't afford expertise or access to design and material information.”
While more prominent brands are also tuning into sustainable practices, Casale says, the process takes longer to onboard due to the global legacy of policies and systems. Change may take longer than a company creating a sustainable approach from its infancy.
“When brands reach out to us, we give them a ton of information on what can be recycled,” Casale says. “We purposely made it so indie brands can be members and learn because they're the future companies that are going to be the big, multinationals in the future. And we want to make sure that they get started off on the right foot.”
That said, last year personal care and beauty retail giant Sephora piloted a partnership with PACT called 'Beauty (Re)Purposed' in 23 Sephora locations in the U.S. geared for consumers to bring in their empty containers. Other veteran Southern California beauty brands like female-founded Ilia and Prima have also pledged to provide a mailback recycling program through PACT. Zomnir says, however, that Sephora still has yet to announce its future plans with PACT. But if it does, she anticipates the partnership will make a huge impact to move the needle.
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Andrea Clemett
Andrea Clemett works with dot.LA's social production team. A Los Angeles native, Andrea previously worked as a staff writer for the San Clemente Times where she focused on new businesses and green issues. When she's not chasing stories, she can be found chasing swells along the California coast.
A New Design Out of UCLA Aims to Revolutionize Batteries
08:47 AM | August 01, 2022
Image by RHJPhtotos/ Shutterstock
Faster charging, longer life, cooler temperatures.
For batteries, it’s usually a “choose one of the above” scenario.
But Battery Streak, a fledgling startup based in an unassuming business park in Camarillo, CA, says it has all three, and they have it today.
“Our technology, in its current state, is something that we're bringing to market today,” says Dan Alpern, VP of Marketing at Battery Streak. “We're out of the lab and ready to go now.”
Given those claims, it’s not surprising that Battery Streak says they’ve attracted attention from major multinational brands, the U.S. military and electric vehicle manufacturers. Their batteries offer lightning-fast charging: Up to 80% capacity in 10 minutes. This alone would make the technology attractive for a variety of applications, but the company says it can hit those numbers while maintaining temperatures lower than that of the human body—all while maintaining a higher capacity across more cycles than traditional lithium-ion batteries are able to provide. Battery Streak’s test results show their product retains 80% of its capacity after 3,000 charge/discharge cycles. Today’s best lithium-ion batteries usually drop to 80% in about 1,000 cycles.
EV’S New Hope: Niobium
Image by tunasalmon/ Shutterstock
The secret sauce behind Battery Streak’s impressive stats is a rare metal called niobium. Element number 41 on the periodic table, niobium naturally reacts with oxygen to form a porous crystalline structure known as niobium oxide or niobia. The molecule’s shape gives it an incredible amount of surface area—which is what makes it so useful in battery design.
When charging a traditional battery, positively charged lithium ions start at the lithium metal cathode and migrate to a negatively charged anode. The anode is usually made of graphite—a crystalline carbon structure that traps and holds the ions in a process known as intercalation. This works well enough, but it requires the lithium ions to penetrate deep into the graphite lattice and undergo a chemical phase transition, releasing heat. The process can also get bogged down if the metal ions don’t penetrate deep enough into the carbon matrix and instead clump to form a metal coating. This is lithium plating, and it’s a massive problem facing batteries of the future and today.
Replacing the graphite in the anode with niobium solves—or at least improves—both of these problems. Due to the larger surface area of the niobium oxide molecules, lithium ions don’t need to penetrate deep into the crystal lattice or undergo any phase transitions to remain in place. Instead, the lithium ions nestle onto the surface of the niobium lattice. Easy on, easy off, so to speak.
Most of the world’s naturally occurring niobium can be found in Canada and Brazil and the mines and supply chains are robust thanks to the metal’s long history as a component of steel alloys. CBMM, a Brazilian niobium mining company has invested $5 million in Battery Streak and supplies all of the niobium for their batteries. Additional funding has come from a National Science Foundation grant and a pre-seed round from Act One Ventures, bringing the total to $6.5 million.
The battery design was first conceived at UCLA by a team of researchers including Bruce Dunn and Sarah Tolbert.
“These professors came to the licensing group and basically said, ‘Hey, we got this great new technology, find somebody to spin it out,’” says Battery Streak President David Grant.
Grant, who has previously founded several successful startups, is UCLA’s entrepreneur in residence.
“They looked around and said ‘Well, David's not doing anything, let's call him’,” he jokes. The company brought in Chun-Han “Matt” Lai from UCLA as technology development manager and started working on the commercialization process. Five years later, the company is ready to hit the market.
Creating Demand for a New Battery Type
Image courtesy of Battery Streak!
Battery Streak’s ultimate goal isn’t to become a battery manufacturing giant…at least not yet. Their current business model is to make and supply the niobium nanostructures to battery manufacturers or to license the production technique to larger companies. In order to get these contacts, they have to convince the original equipment manufacturers (OEMs) selling the downstream products to give this new battery formulation a chance. A battery giant like Samsung isn’t going to switch up its battery chemistry unless there’s demand for the new tech. So, part of Battery Streak’s current strategy is getting their batteries into the hands of OEMs.They are targeting power tools, warehouse robots, drones, medical devices to start—all sectors where battery performance is critical and where there’s access to fast charging infrastructure.
When I toured Battery Streak’s manufacturing and design facility in June, the company was in something of a holding pattern. A standard COVID supply chain hiccup had them waiting on delivery of a 100-liter reactor that would let them move from producing a few grams of niobium per day to several kilograms. The reactor arrived a few days ago and as of July 19th, the company was drying its third large scale batch of product and sending out sample batteries for equipment manufacturers to demo.
Fortunately for Battery Streak, Dan Alpern says that battery manufacturers can build niobium batteries using all the existing lithium-ion equipment. There’s no need to purchase new machinery, parts, or packaging.
As impressive as some of Battery Streaks' numbers seem, there are two important caveats. The first is that to realize all their fast-charging potential, you need fast chargers. No standard home outlet can deliver enough power to let you charge your EV to 80% in 10 minutes.
Charging and discharging speeds are described on a C scale, where 1C means the battery charges or discharges in 1 hour. 2C indicates that the battery charges and discharges in 30 minutes, 3C indicates 20 minutes, etc, etc. Battery Streak’s tech allows them to charge and discharge in the 6C range. That’s incredibly fast. To deliver that much power to the battery, you need more voltage (or current) than a standard wall outlet (120 volts in the United States) can supply. That’s why the company is focusing its initial efforts on applications with easy access to higher voltage/current power supplies: auto shops, hospitals, warehouses, etc. Still, consumer electronics aren’t completely off the table: With a new type of charger, Grant says that his company’s batteries could offer improved charging times for phones or laptops, even with the current electrical grid.
A Fast-Charging Revolution?
As EVs become more mainstream, access to faster charging infrastructure will likely become more widespread. Many EV owners and landlords are installing level 2 charging (240 volts) in their houses or properties. Battery Streak is hoping to ride this wave into the future, but the electrical infrastructure required to reap the full potential of their technology isn’t that widespread yet.
Battery Streak is taking a more conservative approach in the electric vehicle sector. They’re in conversation with multiple automotive clients, but the second caveat facing their tech is that the niobium formulation reduces the total capacity of the battery by about 20% compared to a lithium-ion battery of the same size. The tradeoff is faster charging for reduced range. Some deficit can be offset by the reduced need for cooling gear, which also costs weight and space, but with so much consumer concern over range, other next generation battery technologies–especially solid state–may ultimately win the race. Scooters, bikes, and other micro-mobility use cases are also definitely on the table.
In terms of clientele, Battery Streak can’t say much because they’re bound by NDA’s with “pretty much everyone,” according to Grant. Their only large public contract is with the U.S. Navy. Their low temperature and high discharge rate has made Battery Streak’s batteries an enticing target for drone use. Quadcopter-style drones require considerable energy for takeoff, but use much less to maintain flight. The military was searching for a battery that could meet that dynamic power profile and recharge quickly in arctic environments, says Alpern, who served in the Navy on active duty from 1984-1990, and worked as a civilian employee from 2009-2021.
New Subsidies, New Opportunities
Image courtesy of Battery Streak!
Battery Streak’s next phase is unclear. With its giant new reactor finally online, the company hangs on a precipice: If the test cells it’s sending out are well received by OEMs and the company can convince larger battery manufacturers to add a niobium formulation to their offerings, Batter Streak could potentially become worth billions, if only as a supplier of niobium powder.
There’s also the possibility that Battery Streak becomes a manufacturer. This wasn’t really at the forefront of the company’s plans even a few months ago, but according to Alpern, the winds are changing. There’s a possibility of setting up a factory in Kentucky using $50 million of state and federal funds allocated for clean energy initiatives to help replace coal jobs in the region. There are also whispers about Department of Energy subsidies.
“We're looking at Nevada, we're looking at Texas, we're looking at Arizona, we’ve spoken with North Carolina,” says Alpern.
Such an investment wouldn’t be unheard of for a niobium battery startup either. Earlier this month, UK-based Nyobolt secured $59 million in Series B funding to begin construction on a manufacturing facility that could come online as early as 2023. Another UK-based competitor, Echion Technologies, has also been in the news.
With the space clearly heating up, the race to market is on. Battery Streak says it’s hoping to have its first production batteries commercially available within the year.
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David Shultz reports on clean technology and electric vehicles, among other industries, for dot.LA. His writing has appeared in The Atlantic, Outside, Nautilus and many other publications.
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Christian Hetrick is dot.LA's Entertainment Tech Reporter. He was formerly a business reporter for the Philadelphia Inquirer and reported on New Jersey politics for the Observer and the Press of Atlantic City.
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